Below is a list of terms used in the printing industry.

COATINGS

AQUEOUS - a water-based coating applied after printing, either while the paper is still on press ("in-line"), or after it's off press. An aqueous coating usually gives a gloss, dull, or matte finish and helps prevent the underlying ink from rubbing off.

LAMINATION - a polypropylene or nylon film lamination that can be applied to all cover paper stocks. Its heat application provides maximum durability with a minimum of curl. Lamination is available in gloss, delustered, and curl-free finishes.

UV COATING - a very slick, glossy coating applied to the printed paper surface and dried on press with ultraviolet (UV) light. The slick surface of UV coating makes it eye catching and very popular for printing the covers of paperback novels. When large areas of dark ink color are printed under a UV coated piece fingerprinting may result.

VARNISH - a coating printed on top of a printed sheet to protect it, add a finish, or add a tinge of color. Also referred to as Press Varnish. An entire sheet may be varnished, or certain areas - like halftones - may be spot varnished to add emphasis and appeal. In folder or packaging construction, it is critical to block out the varnish to allow effective adhesion on glue tabs.

 

PRINTING TERMS

BLEED - an image or printed color that runs off the trimmed edge of a page. Bleeding one or more edges of a printed page generally increases both the amount of paper needed and the overall production cost of a printed job. Bleeds are created by trimming the page AFTER printing.

BLUE LINE PROOF - a monochromatic representation of the folder with artwork positioned relative to the outline of the cutting die. Is cost-effective proofing tool for one or two color projects. Not effective in proofing for four-color process work.

COLOR MANAGEMENT - the process of periodically measuring the color density throughout a press run. Precision Line press operators use a computerized color management system which graphically displays on-screen the target levels of density.

COLOR SEPARATION - separating full-color artwork or transparencies into the four primary printing ink colors of magenta (red), cyan (blue), yellow, and black by using various photographic or scanning processes, the most common being electronic laser scanners. Technological advances in the area take place continuously.

DENSITOMETER - an instrument used throughout a print run to measure the optical density of ink on paper.

DOT GAIN - the growth in size of a halftone dot from the time it is made on the halftone negative to the printing on paper. It can be caused by such aspects as paper, ink formulation and overexposed films.

DPI - (dots per inch) the number of dots that fit horizontally and vertically into a one-inch measure. Generally, the more dots per inch, the more detail is captured, and the sharper the resulting image.

DRY TRAP - a layer of wet ink being applied over a previous layer of dry ink in a separate run of the printing press. Dry trapping usually produces sharper images that wet trapping because subsequent layers of ink aren't diluted by prior wet or damp layers. Dry trapping is also more expensive because the paper travels through the press more than once.

DUOTONE - a two-color halftone of an image created with two screens, two plates, and two colors. Most halftones are one color, printed with black ink on white paper. By blending the black of the tiny ink dots and the white of the paper, the human eye sees shades of gray.

FOUR-COLOR PROCESS - a method that uses dots of magenta (red), cyan (blue), yellow, and black to simulate the continuous tones and variety of colors in a color image. Reproducing a four-color image begins with separating the image into four different halftones by using color filters of the opposite (or negative) color. For instance, a red filter is used to capture the cyan halftone, a blue filter is used to capture the yellow halftone, and a green filter is used to capture the magenta halftone. Each halftone separation is printed with its process color (cyan, magenta, yellow, and black). When we look at the final result, our eyes blend the dots to recreate the continuous tones and variety of colors we see in a color photograph, painting, or drawing.

GRIPPER - the row of clips holding the sheet of paper as it speeds through the press.

GRIPPER EDGE - the edge of the sheet to be printed, embossed or stamped which is pushed against a pre-determined stop on the press. It is the front edge of the sheet to go through the equipment. For registering purposes, the same sheet edge is used during all press applications on the sheet. However, no printing or stamping can occur with the first 3/8 inch of the sheet.

HALF-TONE - a printed picture that uses dots to simulate the tones between light and dark. A printing press cannot change the tone of ink - it will only print the ink color being used on press. This works well for printing text or line art: the press simply puts a full dose of ink for each letter or line onto the paper, creating small solid areas of ink. BUT black-and-white photographs are continuous tone images, and printing a photograph this way would have the same result: large solid areas of ink. White areas of the photograph would have no ink; black areas would have black ink; and gray areas would have black, not gray, ink. The halftone mimics the continuous tone of black-and-white photograph by converting the picture to dots. The result is strikingly similar to the continuous tone of a photograph.

HICKEY - an irregularity in the ink coverage of a printed page. Hickeys are caused by paper or pressroom dust, dirt, or pick out on the printing blanket, all of which prevent the ink from adhering to the paper surface.

IMAGE AREA - primary element of a design to be printed, stamped or embossed. Also refers to the area of the sheet within the imaginary lines noted by tic marks. All areas outside the tic marks will be trimmed and removed from the finished product. Extraneous marks, or unnecessary marks, must be removed from the image area.

INK - a combination of pigment, pigment carrier or vehicle, and additives. Careful ink formulation by the printer can reduce or prevent smudging, unevenness, picking, and additional printing problems associated with ink. The ink used for a particular job depends on the paper specified and the printing process used.

LITHOGRAPHY - a printing process using flat surface plates that is based on the principle that oil and water don't mix. The image to be lithographed is created on the plate with greasy material that repels water. Water is run over the plate, and the non-image areas absorb it. When the oily ink hits the plate, it's attracted to the similarly greasy image, and repelled by the rest of the wet plate. When paper is pressed onto the plate, it picks up the ink (and a bit of the water).

MAKE-READY - all the activities involved in preparing a printing press for a print run, such as setting the registration, balancing the color, and adjusting the plates and blankets for paper thickness. Make-readies are required for offset printing, diecutting, stamping, embossing, folding, gluing and most other finishing operations.

MATCH COLOR - a customer-blended ink that matches a specified color exactly. Match colors are used to print line copy and halftones in one, two, three or occasionally more colors. The specified colors are chosen from color systems.

MATCHPRINT - a representative proof of four-color process images. Used at press to achieve accurate color. Keep in mind a matchprint emulated four-color process but can generate an exact color match on PMS colors.

MOIRE' - a pattern created by printing several repetitive designs on top of each other. In four color process printing, four screens of colored dots print on top of each other. If the angles of the halftone screens of each of the four colors are not properly aligned with each other, an undesirable blurry pattern call "moire'" appears in the final image. The term is from the watery or wavy pattern seen on moiré silk.

OFFSET (THE PROBLEM) - the smudges created when ink from one printed sheet transfers to another. Offset spray, or powder, is used to prevent this.

OFFSET (THE PROCESS) - an indirect printing process. Ink is transferred to paper from a blanket that carries an impression from the printing plate rather than directly from the printing plate itself. Generally, when we say "offset" we mean offset lithography. Even though other printing processes such as letterpress may also use this indirect technique.

OFFSET LITHOGRAPHY - an indirect printing process. Ink is transferred to paper from a blanket that carries an impression from the printing plate, rather than directly from the printing plate itself. Generally, when we say "offset" we mean "offset lithography," even though other printing processes, such as letterpress, may also use this indirect technique.

PANTONE MATCHING SYSTEM - the most widely used system for specifying and blending match colors. The Pantone Matching System identifies more that 1000 colors. It provides designers with swatches for specific colors and gives printers the recipes for making those colors.

PLATE - short for printing plate, generally a thin sheet of metal that carries the printing image. The plate surface is treated so that only the printing image is ink receptive.

PRESS PROOF - a test printing of a subject prior to the final production run. Press proofs are generally printed on the paper stock that will be used for the finished project. A few sheets are run as a final check before printing the entire job.

PROCESS COLORS - the four process colors: magenta (process red), cyan (process blue), yellow and black used to print four color images.

PROTOTYPE - a custom computer-generated sample of the finished product. Effective selling tool in showing customer the shape and construction of a package, cavity box or folder.

REGISTRATION - putting two or more images together so that they are exactly aligned and the resulting image is sharp.

SHEET-FED PRESS - a press that prints single sheets of paper, rather than a continuous roll or web of paper. A sheet-fed press prints more slowly than a web press, and is typically used for shorter runs.

SKID - a platform built with a solid wood bottom for holding stacks of paper not packed in cartons. Paper may be ordered in skids or cartons. When printing a large job they generally prefer skids to cartons.

STOCK - paper or other material that will be printed. To a paper mill, a "stock item" is a manufactured item that is inventoried as opposed to a "manufacturing order", which is custom made.

TACK - stickiness. Tack is a critical property of the ink used in lithography. Because the ink sits on a flat surface, it needs internal cohesion: In other words, it needs to stick to itself so that it doesn't run all over the plate. However, too much tack can cause it to pull the paper apart. 

TRAPPING - printing ink over previously printed ink. Trapping is also used to describe the very slight overlapping of adjacent colors.

WET TRAP - printing a layer of wet ink over, or adjacent to, a previous layer of wet ink.

 

FINISHING OPERATIONS

BEVELED EDGE - the edge of an embossed area made to a specific angle to the paper plane. These beveled edges range from 30 to 80 degrees from the paper and image planes.

BLIND EMBOSSING - impressing raised letters or images into paper using pressure and a die - but without using foil or ink to add color to the raised areas. Braille is an example of blind embossing.

CLOSE REGISTER - Having design elements fit each other through various press operations, i.e. print, embossing, foil stamping or multiple passes through the press.

DEBOSSING - pressing letters of illustrations into a sheet of paper using a metal die to create a depressed (debossed) image.

DIE-CUTTING - using a formed, metal-edged die to precision cut or to cut shapes into a piece of paper. If a printing project requires a custom-made die, the total cost of the job will increase.

EMBOSSING - pressing a shape into a sheet of paper with a metal die, creating a raised (embossed) image.

FOIL CHARACTERISTICS - foils come in different formats. Precision Line foils can be any of the following: Dusted, pigmented, gloss, gloss pigmented, patterned, metallic, tinted (pastel) or pearlescent.

FOIL STAMPING - to cover paper with a thin, flexible sheet of metal or other material. The foil, which may be clear or opaque, comes in a range of colors and is carried on a plastic sheet. Stamping separates the foil from the plastic and makes it adhere to the paper. Foil stamping can be combined with embossing or debossing as an added design element.

HOT STAMPING - (See FOIL STAMPING)

MULTI-LEVEL EMBOSSING - raising or lowering an image two or more levels.

SCORING - pressing a channel into a sheet of paper to allow it to fold more easily. Scoring and pressing the paper fibers together creates an embossed channel that acts as a guide for easier folding and creates a hinge that keeps the fiber stretch short.

SCREEN PRINTING - a printing process also called silk screening, where ink is transferred through a porous screen, such as nylon, onto the surface to be decorated. An emulsion or stencil is used to block out the negative or non-printing areas of the screen. A squeegee forces ink through the open areas of the screen and onto the paper.

SCULPTURED EMBOSSING - raising and/or lowering an image with sculptural realism with any variation of shapes, angles and edges, as opposed to flat single-dimensional levels.

 

PAPER TERMS

BRIGHTNESS - the reflectivity of pulp, paper or paperboard under test conditions, using a specially calibrated measuring instrument. If paper lacks brightness it will absorb too much light so little will reflect back through the ink.

C1S - paper with a coating on one side only (coated one side). An example of a C1S sheet is 12 pt. C1S Satin-Cote

C2S - paper with a coating on both sides (coated two sides).

CALIPER - the thickness of a single sheet of paper, as measured with a sensitive tool called a micrometer, and expressed in units of thousandths of an inch. Caliper is a critical measure of uniformity. 

CAST COATED - See CC1S

CC1S - paper produced with a cast coated surface on one side only (cast coated one side). In general, cast-coated papers combine a superior flat surface with excellent ink receptivity, making them the best of printing surfaces for all printing processes.

CLAY - a naturally occurring substance commonly used in the paper industry. Clay is used as both a filler and a coating ingredient. By adding clay, paper makers can improve a paper's smoothness, brightness, opacity, and affinity for ink.

COATED PAPER - paper with an outer coating applied to one or both sides. Coated papers are available in a variety of finishes, including gloss, dull, and matte. They tend to have good ink holdout with minimal dot gain, which can be expecially important for recreating sharp, bright printed images, black-and-white halftones, and four-color process images. The smooth surface of coated papers also helps to reflect light evenly.

COVER PAPER - heavier, generally stiffer paper commonly used for book covers, folders, greeting cards, business cards, and brochures. Uncoated cover papers generally match the color and finish of corresponding text papers. 

DECKLE EDGE - the feathery edge on a sheet of paper, created as the paper machine sprays a stream of water or a jet of air across the paper as it's formed. Deckle edges can also be created after the paper is made, using a die. This method creates a less feathery, harder-edged deckle.

DULL COATED - a coated paper finish that falls between glossy and matte.

FELT FINISH - a soft texture that affects the look but not the strength of an uncoated paper. A felt finish can be created at the wet or dry end of the papermaking process in one of two ways: either with a roll that is covered with a felt-patterned finish during the wet stage, or by embossing the felt finish after the paper is dry.

FIBER-ADDED PAPER - paper with visible fibers, flecks, and specks. The term may be a bit misleading because all paper is made from fiber. The most common fiber additives are wood chips, colored cotton fibers, and colored rayon fibers.

GLOSS - the property that's responsible for a coated paper's shiny or lustrous appearance; also the measure of a sheet's surface reflectivity. Gloss is often associated with quality: higher quality coated papers exhibit higher gloss.

GRAIN - the direction in which most fibers lie in a sheet of paper. As paper is formed, the slurry of fibers moves forward on the forming wire at high speeds, aligning the fibers in the direction of the movement and creating the grain. As the moisture in the air changes, the individual fibers take in moisture and swell sideways, rather than from end to end; this explains why paper will expand or shrink across the grain and is more flexible along the grain but stiffer against the grain.

GROOVE FINISH - a textured paper with shallow, parallel furrows or grooves running along the surface. This finish is created by embossing the paper after it comes off the paper-making machine.

INDEX PAPER - a stiff inexpensive paper with a smooth finish. The high bulk but low weight of this paper makes it a popular choice for business reply cards.

LAID - a paper with a translucent pattern of lines running both parallel to and across the grain. Laid finished paper is created by dropping a patterned dandy roll onto the paper machine while the paper is still wet.

LINEN FINISH - a paper finish that is similar to the texture of linen fabric. Linen finishes are embossed after the paper comes off the paper machine.

MATTE COATED - a non-glossy coating on paper, generally used to refer to papers having little or no gloss. A matte coated sheet is often specified when the printed pages will carry a lot of type, since the low gloss makes for easier reading.

OPACITY - a measure of how opaque a paper is. The more fibers or fillers a paper has, the more opaque it is, and the less it allows "show-through" of the printing on the back side or on the next page.

PAPERBOARD - paper with a caliper greater than .012 inches, or 12 points. Paperboard is used primarily for packaging and construction materials. Paperboard doesn't need the same whiteness and brightness as premium printing and writing papers, and because the process of de-inking is less important in its manufacture, it is a perfect produce for using recovered fiber.

POINT - in measurements of the thickness of paper, one point is 1/1000 or .001 inches; in measurements of the size of type, one point is 1/72 inch.

RECYCLED CONTENT PAPER - a paper product containing some, but consisting of less than 100% recovered fiber. 

RECYCLED PAPER - a paper product consisting of 100% recovered fiber. Recovered fiber includes pre-or post-consumer sources or both.

TEXT PAPER - premium uncoated printing paper of fine quality, manufactured in weights suitable for the text of books or brochures. Text papers are made in a wide variety of finishes, including smooth, antique, vellum, laid, felt, and embossed.

UNCOATED PAPER - paper that doesn't have a coating. Uncoated papers are manufactured in a great variety of finishes, colors, and weights and offer the versatility needed to meet the creative and practical demands of most print jobs.

VELLUM PAPER - an uncoated paper finish that is fairly even but not quite as even as a smooth finish. Vellum is one of the most popular uncoated paper finishes. 


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